Modular cartridge coaters

Pyradia’s modular web coaters are uniquely designed to offer multiple coating methods on the same coater. Our modular coater can be reconfigured in up to six different web coating processes, with quick change over between multiple coating modes, such as direct gravure, reverse gravure, Mayer rod, comma, saturation, and slot die, among others. With our modular technology, you can easily switch from one method to another in a matter of minutes.

Cartridge coaters are also available, where the entire coater module can be removed from the line and replaced by another type of coater. Best suited for wide web production lines, allowing for quick change of the coating head, for switching from one coating method to another, or for offline preparation. These modules are equipped with quick connectors for all services, such electrical an single multiport pneumatic adapters.

All coating methods can be adapted to a modular or cartridge coater, for meeting your current coating requirements and planning for easy addition of alternative coating methods in the future. They can be designed for water based, solvent based and hot melt coatings.

These machines will produce very precise coating layers, and have a wide range of thickness adjustment, for a broad range of fluid viscosity and characteristics.

With over 50 years of experience, extensive process knowledge, modeling software and pilot equipment, Pyradia engineers will analyse your specifications and recommend the ideal production line configuration for optimal process efficiency.

features


Solvent-based, water-based or hot melt

Wet thickness: 0.5 – 20.0 mils (Dependent of selected modules)

Viscosity range: 10 – 250,000 cps (Dependent of selected modules)

Line speed: up to 1500 FPM (Dependent of selected modules)

Substrate width: 12in to 120in or larger

Coating uniformity: Dependent of selected modules

Pneumatically loaded doctoring blades

Aftermarket services

CSA and cCSAus certification

NFPA 86, OSHA & FM standard compliant

options


Modular or cartridge configurations

Reciprocating coating dispensing

Tension control

Cleanroom configuration

Fluid delivery

Coater enclosure

Scada and remote communication systems

Installation and start-up services

Electric drop bottom ovens Work zone dimensions
Width Width Length Height
(in / cm) (in / cm) (in / cm)

Additional sizes of drop bottom furnaces (for the treatment of aluminum cladding):

Work zone dimensions
Width Width Length Height
(in / cm) (in / cm) (in / cm)

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Get in touch with our experts for tailored solutions to enhance your production processes.

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