Processe - Stress Relieving

PYRADIA’S STRESS RELIEVING METHODS

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Stress relieving is a heat treatment process designed to reduce internal stresses in
materials, particularly metals, that have been introduced during manufacturing
processes such as welding, machining, or cold working. The process involves heating
the material to a specific temperature and holding it at that temperature for a certain
duration, followed by controlled cooling. This helps to minimize residual stresses and
improve the material's dimensional stability. The specific temperatures and durations for stress-relieving vary depending on the type of alloy being treated. Here are some examples:

Carbon Steels

Generally used on low-carbon steels, the stress relieving temperature is below the critical temperature and typically ranges from 550°C to 650°C (1020°F to 1200°F).

The soaking time of this industrial method at this temperature may vary, but is often in the range of 1 to 2 hours.

Stainless Steels

The stress-relieving temperature for stainless steels is usually between 550°C and 900°C (1020°F to 1650°F), depending on the specific alloy.

The soaking time can range from 30 minutes to several hours, depending on the thickness of the material and the severity of the stresses.

Aluminum Alloys

For aluminum alloys, stress relieving (also called partial anneal) is typically performed at temperatures ranging from 260°C to 440°C (500°F to 660°F).

The duration of the stress-relieving process for aluminum alloys is generally short, often around 1 to 2 hours.

Nickel Alloys

Nickel alloys may undergo stress relieving at temperatures ranging from 425°C to 1040°C (800°F to 1900°F), depending on the alloy composition.

The soaking time for nickel alloys is usually in the range of 15 minutes to 3 hours and is fairly efficient.

Titanium Alloys

Titanium alloys when allowed are stress relieved at temperatures around 595°C (1100°F). For previously aged parts, typical temperatures range from 400°C to 675°C (750°F to 1250°F)

The soaking time for titanium alloys can vary, but is typically 2 hours.

It's important to note that the specific temperature and duration for stress relieving are influenced by factors such as the alloy composition, thickness of the material, and the nature and extent of the stresses to be relieved. The goal is to allow the material to reach a uniform temperature throughout, relieving internal stresses without causing excessive softening or other undesired changes in its properties. Pyradia’s engineers and metallurgists carefully consider these factors to establish the optimal stress relieving parameters for each specific application and obtain the ideal solution.

Products associated with the process

Pyradia has developed the most advanced line of Drop Bottom Ovens for aluminum solution heat treating. These ovens incorporate state of the art insulation, control system, and hoist mechanism, which make them the most performing and reliable on the market.

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