Processe - Hardening And Tempering

HARDENING AND TEMPERING PROCESSES

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Hardening and tempering are heat treatment processes commonly used to modify the
mechanical properties of metals, particularly steel. These processes are often applied
sequentially to achieve a combination of high hardness, strength, and toughness and
may be done under a protective atmosphere to prevent oxidation. Here's an explanation of each process and the required temperatures:

Hardening (or Quenching):

The hardening process involves heating the steel to a high temperature, typically above its critical transformation temperature, where the steel undergoes a phase change. This temperature varies depending on the type of steel.

Common hardening temperatures for carbon steels range from 750°C to 900°C (1382°F to 1652°F).

Alloy steels or tool steels may have higher hardening temperatures, often in the range of 800°C to 1100°C (1472°F to 2012°F).

After reaching the desired temperature, the steel is rapidly cooled by quenching it in a suitable medium such as oil, water, molten salt, or air. This rapid cooling is crucial for achieving high hardness.

Tempering:

After hardening, the steel is often too brittle for practical use. Tempering is the process of reheating the hardened steel to a lower temperature and holding it for a specific time, followed by cooling.

The tempering temperature dictates the final mechanical properties of the steel,
balancing hardness, strength, and toughness.

Common tempering temperatures for carbon steels range from 160°C to 200°C (320°F to 392°F) for stress relief to 300°C-600°C (572°F to 1112°F) for classic tempering, with the exact temperature chosen based on the desired properties.

The tempering time can vary from a few minutes to several hours, and the cooling rate after tempering is generally slower compared to the quenching process.

Combined Process:
Hardening and Tempering Sequence:

The combination of hardening and tempering is often referred to as the hardening and tempering sequence. This sequence allows for the optimization of mechanical
properties, producing a balance between hardness and toughness.

The hardening step imparts high hardness, while the tempering step reduces brittleness and improves ductility and toughness.

The exact temperatures and durations for hardening and tempering depend on the
specific type of steel, its intended application, and the desired mechanical properties. Pyradia’s engineers and metallurgists carefully select and control these parameters to achieve the desired balance between hardness and toughness for a particular high- quality steel component.

Products associated with the process

Pyradia has developed the most advanced line of Drop Bottom Ovens for aluminum solution heat treating. These ovens incorporate state of the art insulation, control system, and hoist mechanism, which make them the most performing and reliable on the market.

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